Tool Retriever for Chemical Injectors

$1

EMT tool retriever allows the extraction of corrosion coupons while the pipeline is under pressure, obviating the need for pipeline decompression and shutdown.

Description

I. Introduction

We have developed an innovative product: a pressure tool retriever that allows the extraction of chemical injectors while the pipeline is under pressure, obviating the need for pipeline decompression and shutdown. This tool, predominantly made of stainless steel, is resistant to both acidic and alkaline substances, highlighting its robustness against corrosion.

tool retrieverII. Technical Characteristics

Our pressure tool retriever is versatile and sturdy, designed to function under a wide range of conditions:

  • Pressure limit: up to 45Mpa
  • Operating temperature range: -20 to 100℃
  • Pipe diameter: a minimum of DN100
  • Medium: petroleum products, gas, and other non-corrosive fluids
  • Installation height under normal use conditions: generally not exceeding 1.5 meters, dependent on pipe diameter

III. Equipment Structure of Tool Retriever

The pressure removal tool comprises several components, each serving a unique function:

  1. Hammer Nut: Establishes a connection between the base and the Service Valve.
  2. Service Valve: Connects the Retriever and regulates internal pressure.
  3. Bleed Valve: Allows the release of internal pressure.
  4. Bypass Valve: Balances internal pressure.
  5. Adapter: Links chemical injectors and Retriever.
  6. Plug Drive: Handles the removal and installation of the drive plug of chemical injectors.
  7. Plug Lifter: Facilitates a link between internal and external magnetic steel plugs.
  8. Stop Block: Stabilizes the Plug Lifter.
  9. Retriever: Pairs with the gear plate valve for lifting and installing chemical injectors.

tool retrieverIV. Directions for Use

Preparation before using the tool retriever

Be sure to make the plate valve fully open or fully closed, then slightly reverse rotation plate valve hex, so that the upper hex faces upward(perpendicular to the axis of the equipment), otherwise irreparable damage will be caused!

Step-by-step guide on tool retriever operation

Retrieval of Chemical InjectorInstallation of Chemical Injector
(1) Install Adapter(1) Install Retriever
(2) Install Hammer Nut and Service Valve(2) Close the Bleed Valve
(3) Install of Retriever(3) Open Bypass Valve
(4) Remove the Chemical Injector(4) Open the Service Valve
(5) Close the Service Valve(5) Install Chemical Injector
(6) Close the Bypass Valve(6) Open the Bleed Valve
(7) Open the Bleed Valve(7) Open the Seal Screw
(8) Open the Sealing Screw(8) Close the Bleed Valve
(9) Remove the Retriever(9) Remove the Retriever
(10) Remove of Hammer Nut and Service Valve
(11) Remove of Adapter
(12) Install Pipe Plug and protective cover

 

V. Warnings Before Installation

Be sure to make the plate valve fully open or fully closed, then slightly reverse rotation plate valve hex, so that the upper hex faces upward(perpendicular to the axis of the equipment), otherwise irreparable damage will be caused!

VI. Maintenance and Care for the EMT Tool Retriever

Following each use of the pressure removal tool, it is crucial to thoroughly clean and dry each component of the tool. All areas with O-rings should be lubricated to prevent damage from corrosion. This routine maintenance ensures the tool’s longevity and consistent performance.

In conclusion, the EMT Tool Retriever offers an innovative approach to pipeline maintenance.

VII. Summary

In conclusion, the EMT Tool Retriever represents a significant advancement in pipeline maintenance technology. Its innovative design enables the extraction of corrosion coupons while the pipeline is still under pressure, eliminating the need for pipeline decompression and shutdown. Its robust construction allows it to operate under a wide range of conditions and handle various mediums. Moreover, the tool’s structure is meticulously designed for smooth operation, ensuring safe and effective usage. However, proper maintenance of this tool is crucial for its longevity and consistent performance. By revolutionizing routine pipeline maintenance tasks, the EMT Tool Retriever contributes to increased operational efficiency and cost savings in the long run.

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Shenyang EMT Piping Technology Co., Ltd.

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