Scraper Trap Used In Pipeline Pigging

The design of a scraper launcher affects its performance significantly. High-quality materials boost durability and withstand pressure and corrosion.

Deskripsi

scraper trap

Brief Introduction to Scraper Trap

An EMT scraper trap plays a vital role in maintaining pipeline systems. It helps clean pipelines and ensures smooth operations. First, operators install the scraper launcher at the start of the pipeline. Then, they load a cleaning tool called a scraper or pig. Next, the launcher seals the chamber to prevent leaks. After sealing, the launcher pushes the scraper into the pipeline. As fluid flows, the scraper moves through the pipeline. It scrapes away debris, scale, and buildup inside the pipe. At the end, the scraper reaches a receiver station. The receiver collects the scraper safely for inspection. Operators check the scraper for damage or wear. They clean, repair, or replace it if needed. This process keeps pipelines efficient and prevents blockages. Additionally, it reduces corrosion and costly downtime.

The design of a scraper trap affects its performance significantly. High-quality materials boost durability and withstand pressure and corrosion. A good sealing system ensures no fluid escapes during loading. Reliable launching mechanisms allow precise scraper insertion. Proper sizing matches pipeline diameter and flow needs. Maintenance access points make servicing safe and easy. Accurate alignment ensures smooth scraper movement through the pipe. Integration with control systems improves coordination and monitoring. Lastly, safety features like pressure relief valves protect people and equipment. Therefore, a well-designed scraper trap improves pipeline reliability and safety.

scraper trap

Kondisi Desain

1Ukuran PipaDari 6″ hingga 56″
2Kode DesainASME VIII Divisi 1; ASME B31.3; ASME B31.4; ASME B31.8, dll.
3Faktor Desain0.5, 0.6, 0.7, dst.
4Tunjangan Korosi0-5mm atau lebih
5Tekanan DesainCL150, CL300, CL600, CL900, CL1500, CL2500, atau sesuai kebutuhan.
6Suhu Desain (Min/Maks)-50℃ / 200℃
7Jenis PenutupanPenutupan Pembukaan Cepat Tipe Cincin Penjepit
8Orientasi InstalasiHorisontal, Vertikal, Miring
9Media yang BerlakuGas, Minyak, Minyak Bumi, Bahan Kimia, Air, dll.
Struktur dan Bahan Utama
1Barel Besar/Barel MinASTM A106, ASTM A516 Gr.70, atau sesuai kebutuhan.
2Penutupan Pembukaan Cepat
(dengan Sistem Interlock)
ASTM A515 Gr.70, ASTM A516 Gr.70,
Dan ASTM A105, ASTM A350 LF2 Kelas1,
ASTM A694 F42 F46 F48 F50 F52 F56 F60 F65 F70,
atau sesuai kebutuhan.
3Cincin Penyegel untuk PenutupanViton, Nitril
4Dukungan PelanaQ235, atau sesuai kebutuhan.
5Penghubung jalur pipaASTM A105, ASTM A694 F70, atau sesuai kebutuhan.
6Mengangkat Lug/MataQ235, atau sesuai kebutuhan.
7PembumianYa
8Papan namaBaja Tahan Karat, atau sesuai kebutuhan.
Sertifikat
1Sertifikat Stempel ASME UBerlaku
2Inspeksi Pihak KetigaBV, SGS, ABS, DNV, atau sesuai kebutuhan.

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