Recuperador de ferramentas para injetores químicos

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EMT tool retriever allows the extraction of corrosion coupons while the pipeline is under pressure, obviating the need for pipeline decompression and shutdown.

Descrição

I. Introdução

We have developed an innovative product: a pressure tool retriever that allows the extraction of chemical injectors while the pipeline is under pressure, obviating the need for pipeline decompression and shutdown. This tool, predominantly made of stainless steel, is resistant to both acidic and alkaline substances, highlighting its robustness against corrosion.

recuperador de ferramentasII. Technical Characteristics

Our pressure tool retriever is versatile and sturdy, designed to function under a wide range of conditions:

  • Pressure limit: up to 45Mpa
  • Operating temperature range: -20 to 100℃
  • Pipe diameter: a minimum of DN100
  • Medium: petroleum products, gas, and other non-corrosive fluids
  • Installation height under normal use conditions: generally not exceeding 1.5 meters, dependent on pipe diameter

III. Equipment Structure of Tool Retriever

The pressure removal tool comprises several components, each serving a unique function:

  1. Hammer Nut: Establishes a connection between the base and the Service Valve.
  2. Service Valve: Connects the Retriever and regulates internal pressure.
  3. Bleed Valve: Allows the release of internal pressure.
  4. Bypass Valve: Balances internal pressure.
  5. Adapter: Links chemical injectors and Retriever.
  6. Plug Drive: Handles the removal and installation of the drive plug of chemical injectors.
  7. Plug Lifter: Facilitates a link between internal and external magnetic steel plugs.
  8. Stop Block: Stabilizes the Plug Lifter.
  9. Retriever: Pairs with the gear plate valve for lifting and installing chemical injectors.

recuperador de ferramentas4. Instruções de uso

Preparation before using the tool retriever

Certifique-se de deixar a válvula da placa totalmente aberta ou totalmente fechada e, em seguida, inverta levemente a rotação da válvula hexagonal da placa, de modo que o hexágono superior fique voltado para cima (perpendicular ao eixo do equipamento), caso contrário, serão causados ​​​​danos irreparáveis!

Step-by-step guide on tool retriever operation

Retrieval of Chemical InjectorInstallation of Chemical Injector
(1) Instale o adaptador(1) Instale o recuperador
(2) Instale a porca do martelo e a válvula de serviço(2) Feche a válvula de sangria
(3) Instalação do Retriever(3) Válvula de desvio aberta
(4) Remove the Chemical Injector(4) Abra a válvula de serviço
(5) Feche a válvula de serviço(5) Install Chemical Injector
(6) Feche a válvula de desvio(6) Abra a válvula de sangria
(7) Abra a válvula de sangria(7) Abra o parafuso de vedação
(8) Abra o parafuso de vedação(8) Feche a válvula de sangria
(9) Remova o recuperador(9) Remova o recuperador
(10) Remova a porca do martelo e a válvula de serviço
(11) Remoção do Adaptador
(12) Instale o tampão do tubo e a tampa protetora

V. Warnings Before Installation

Certifique-se de deixar a válvula da placa totalmente aberta ou totalmente fechada e, em seguida, inverta levemente a rotação da válvula hexagonal da placa, de modo que o hexágono superior fique voltado para cima (perpendicular ao eixo do equipamento), caso contrário, serão causados ​​​​danos irreparáveis!

VI. Maintenance and Care for the EMT Tool Retriever

Following each use of the pressure removal tool, it is crucial to thoroughly clean and dry each component of the tool. All areas with O-rings should be lubricated to prevent damage from corrosion. This routine maintenance ensures the tool’s longevity and consistent performance.

In conclusion, the EMT Tool Retriever offers an innovative approach to pipeline maintenance.

VII. Resumo

In conclusion, the EMT Tool Retriever represents a significant advancement in pipeline maintenance technology. Its innovative design enables the extraction of corrosion coupons while the pipeline is still under pressure, eliminating the need for pipeline decompression and shutdown. Its robust construction allows it to operate under a wide range of conditions and handle various mediums. Moreover, the tool’s structure is meticulously designed for smooth operation, ensuring safe and effective usage. However, proper maintenance of this tool is crucial for its longevity and consistent performance. By revolutionizing routine pipeline maintenance tasks, the EMT Tool Retriever contributes to increased operational efficiency and cost savings in the long run.

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Tecnologia de tubulação Shenyang EMT Co., Ltd.

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  • Domingo Fechado
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