وصف
The Dewatering Cleaning Pig is a specialized pipeline maintenance tool designed primarily for the removal of water and other undesirable fluids from pipelines. This tool is integral to ensuring that pipelines, particularly those used in the oil and gas sectors, remain free of moisture that could lead to corrosion, bacterial growth, or freezing in colder climates.
Constructed typically from high-absorbency materials such as polyurethane foam, the Dewatering Cleaning Pig is engineered to conform to the pipeline’s interior, providing efficient moisture removal while also dislodging and pushing out debris and sediment. Its design often includes features such as spiral grooves or brushes to enhance the cleaning action and ensure thorough contact with the pipe walls.
In addition to its primary function of water removal, the Dewatering Cleaning Pig helps to improve the overall efficiency of the pipeline by maintaining a clean interior for the unimpeded flow of gases or liquids. This tool is not only crucial for routine maintenance to extend the lifespan of the pipeline infrastructure but also plays a key role in preparing pipelines for inspections, repairs, or in the transition between different products in multiproduct pipelines.
Simple to deploy and cost-effective, the Dewatering Cleaning Pig is a vital component in the operational toolkit for pipeline maintenance, offering an environmentally friendly solution without the need for chemical cleaners and reducing the risk of pipeline damage and environmental hazards.
حدود
اسم | نموذج | أداء | المعايير الفنية |
Hygroscopic Foam Pig | LCQZ-RTH | 1. It is formed by one-time foaming of polyether polyurethane material. | Starting pressure: 0.2-0.3 MPa |
2. Soft texture, and good elasticity. | Density: 35 kg/m³~150 kg/m³ | ||
3. It has strong water absorption performance. And the deformation amount can reach 70%. | Withstand pressure: 7 MPa | ||
4. Remarkable effect on dewatering, degreasing, and drying of pipelines. | معدل التمدد: 320% | ||
Compression ratio: 60 | |||
الحياة المرنة: 50,000 مرة | |||
Attrition rate: 4 mm/100 km | |||
Operating distance: 50 km~150 km | |||
Operating temperature: -30℃~100℃ |
سمات
The Dewatering Cleaning Pig offers several key features that make it an essential tool for effective pipeline maintenance and operation. Here are some of the notable features:
- تكوين المواد: Typically constructed from polyurethane foam or other similar materials known for their high absorbency and flexibility. This allows the pig to adapt to variations in the pipeline diameter and to maintain good contact with the pipe walls, enhancing its cleaning and water removal efficiency.
- Surface Design: The surface of the pig often features spiral grooves or embedded brushes. These design elements aid in scraping off sediments and other residues more effectively while also helping to channel water out of the pipeline.
- Sealing and Squeegee Action: The foam structure acts like a squeegee, conforming to the pipe’s interior surfaces. This ensures that moisture, along with any debris, is pushed forward and out of the pipeline, leaving it dry and clean.
- Versatility in Size and Application: Dewatering Cleaning Pigs come in various sizes to accommodate different pipeline diameters, making them suitable for a wide range of applications from small to large diameter pipes. They can be used in oil, gas, and water pipelines, among others.
- Durability and Reusability: The materials used are durable enough to withstand multiple uses in various types of pipelines. This reusability makes them a cost-effective solution for regular maintenance schedules.
- سهولة الاستعمال: These pigs can be easily inserted into and retrieved from pipelines, and they move through the pipeline driven by the product flow or by an external pressure source. This ease of deployment means less downtime and disruption to operations.
- Environmental Safety: Since Dewatering Cleaning Pigs mechanically remove water and debris without the need for chemicals, they offer an environmentally friendly alternative to chemical cleaning processes, which can be hazardous and environmentally damaging.
- Customization Options: Depending on the specific needs of a pipeline system, these pigs can be customized with additional features like magnetic modules to collect metallic debris or equipped with sensors for inspection purposes.
ملاحظات
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